Back to Home
Company Profile Product Line
Careers Links/Contact Us
Hazardous Locations Definition

The following information is to be used only as a general reference. For detailed information concerning hazardous location definitions and installation requirements, refer to either the 1999 National Electrical Code (NEC), Chapter 5 Articles 500 through 516, available from the National Fire Protection Association, or the 1998 Canadian Electrical (CE) Code, Part 1 Section 18, available from the Canadian Standards Association.

Classes of Hazardous Location
Divisions for each Class of Hazardous Locations
Groups of Gases, Vapours, and Dusts
Groupings of Gases taken from Article 500 of the NEC
CENELEC (and IEC) Zone Classification System
Combustion Principles
Equipment Marking Requirements
Explosion-Proof Enclosures

Hazardous Locations
Areas where fire or explosion hazards exist due to the presence of flammable gases or vapors, flammable liquids, combustible dusts, or ignitable fibers or flyings.


Class I - A location where there is a danger of explosion due to the presence of a flammable gas or vapor.

Class II - A location where there is a danger of explosion due to the presence of a flammable dust.

Class III - A location where there is a danger of explosion due to the presence of flammable fibers or flyings

Back to top

Divisions for each Class of Hazardous Locations
Division 1 A location where the hazard is expected to be present during normal operating conditions.

Division 2

A location where the hazards would only exist as a result of an accident or other abnormal event, such as an accidental rupture of a vessel or container or failure of a ventilating system. ----

Note: In the case of Class II or III, Division 2 also includes the possibility of electrical equipment overheating because of the possibility of the enclosure being covered with dust, fibers, or flyings.


Groups of Gases, Vapors, and Dusts
Natural groups based primarily on the similarity of their MESG and MIC values.
MESG: Maximum Experimental Safe Gap - the distance through with an explosion can propagate if the gap between two machined surfaces exceeds a certain value.



MIC: Minimum Igniting Current - Each gas or vapor will ignite at a different level of current when tested in a standard intrinsic safety test apparatus.

Other factors include Explosion Pressure and Time to Peak Pressure.

Back to top

Groupings of Gases taken from Article 500 of the NEC
Class I Groups

Group A: Atmospheres containing acetylene.

Group B:

Atmospheres containing hydrogen (H2), fuel and combustible process gases containing more than 30% hydrogen by volume, or gases or vapors of equivalent hazard such as butadiene, ethylene oxide, propylene oxide, and acrolein.

Group C:

Atmospheres containing Ethyl Ether, Ethylene, Acetaldehyde, Allyl Alcohol, N-Butyraldehyde, Carbon Monoxide, Crontonaldehyde, Cyclopropane, Diethyl Ether, Djiethylamine, Epichlorohydrin, Ethylene, Ethylenimine, Hydrogen Sulfide, Morpholine, 2-Nitropropare Tetrahydrofuran, Isoprene, or Unsymmetrical Dimethyl Hydrazine (UDMH).

Group D:

Atmospheres containing Acetic Acid (glacial), Acetone, Acrylonitrite, Ammonia, Benzine, Butane, 1-Butanol (Butyl Alchohol), 2-Butanol (Secondary Butyl Alcohol), N-Butyl Acetate, Isobutyl Acetate, Di-Isobutylene, Ethane, Ethanol (Ethyl Alcohol), Ethyl Acetate, Ethyl Acrylate (Inhibited), Ethylene Diamine (anhydrous), Ethylene Dichloride, Gasoline, Heptanes, Hexanes, Isoprene, Isopropyl, Ether, Mesityl Oxide, Methane (Natural Gas), Methanol (Methyl Alcohol, 3-Methyl - 1-Butanol(ISO- amyl alcohol), Methyl Ethyl Ketone, Methyl, Isobutyl Ketone, 2-Methyl-1-propanol (Isobutyl Alcohol), 2-Methyl-2- Propanol (Tertiary Butyl Alcohol), petroleum Naphtha, Pyridine, Octanes, Pentanes, 1-Pentanol (army Alcohol), Propane, 1- Propanol (Propyl Alcohol), 2- Propanol (Isopropyl Alcohol), Propylene, Styrene, Tolvene, Vinyl Acetate, Vinyl Chloride, or Xylenes.

Class II Groups

Group E:

Atmospheres containing combustible metal dusts, including aluminum, magnesium, and their commercial alloys, or other combustible dusts whose particle size, abrasiveness, and conductivity present similar hazards in the use of electrical equipment.

Group F:

Atmospheres containing combustible carbonaceous dusts including coal, coke, carbon black, and charcoal dust having more than 8% total entrapped volatiles; or dusts that have been sensitized by other materials so that they present an explosion hazard.

Group G:

Atmospheres containing combustible dusts not included in Group E or F, including flour, starch, grain, wood, plastic, and chemicals.

Back to top

CENELEC (and IEC) Zone Classification System
Introduced to North America in 1996, the European CENELEC (and IEC) system of classification of hazardous locations is also permitted to apply to installations in the U.S. and Canada as an alternative in Class I Locations, and is now part of the NEC (Article 505) and CE Code (Section 18).

Class I, Zone 0 - A location in which explosive gas atmospheres are present continuously or for long periods of time.

Class I, Zone 11 - A location in which explosive gas atmospheres are likely to exist in normal operation or may exist frequently because of repairs, maintenance operations, and leakage or where equipment breakdowns could release gases or vapors and also cause simultaneous failure of electrical equipment in a mode to cause the electrical equipment to become a source of ignition.

Class I, Zone 2 - A location in which explosive gas atmospheres are not likely to occur in normal operation and, if they do occur, will exist for a short time only; or where volatile flammable liquids, flammable gas, or flammable vapors are handled, processed, or used, but are normally confined within closed containers or systems from which they can escape only as a result of accidental rupture or breakdown of the containers or system, or as a result of abnormal operation of the equipment with which the liquids or gases are handled, processed, or used; or where ignitable concentrations of flammable gases or vapors are normally prevented by adequate ventilation, but which may occur as a result of failure or abnormal operation of the ventilation system.

Class I Groups
Group I - Atmospheres containing explosive gas in underground coal mines. Electrical apparatus that is intended for use in underground mines.

Group IIC
- Atmospheres containing acetylene, hydrogen (H2), or gases of equivalent hazard.

Group IIB - Atmospheres containing acetaldehyde, ethylene, or gases or vapors of equivalent hazard.

Group IIA - Atmospheres containing acetone, ammonia, ethyl alcohol, gasoline, methane, propane, or gases or vapors of equivalent hazard.

Note: There is potential for confusion between the NEC/CE and IEC gas classification systems since the Group letters are reversed and even combined. Care should also be taken to avoid confusing Group II and Class II, since both use Roman numerals. An unintended result of specifying the IEC gas groups, which combine the traditional Groups A and B into Group IIC, is that equipment approved for hydrogen (H2) would also have to be approved for acetylene. Since very little equipment is designed for acetylene, the wording as originally adopted severely limits the availability of equipment for hydrogen applications. As a result, NEC Section 505-7(d) now allows for equipment to be listed for a specific gas or vapor, specific mixtures of gases or vapors, or any specific combination of gases or vapors. One common example is equipment marked for "IIB + H2". At present, the NEC or CE Code does not recognize any CENELEC or IEC dust classifications.

Back to top


Combustion Principles
Three basic conditions must be satisfied for a fire or explosion to occur. First, a flammable liquid, vapor or combustible dust must be present in sufficient quantity. Second, the flammable liquid, vapor or combustible dust must be mixed with air or oxygen in the proportions required to produce an explosive mixture. Finally, a source of energy must be applied to the explosive mixture.

In applying these principles, the quantity of the flammable liquid or vapor that may be liberated and its physical characteristics must be recognized. Vapors from flammable liquids also have a natural tendency to disperse into the atmosphere, and rapidly become diluted to concentrations below the lower explosion limit, particularly when there is natural or mechanical ventilation. In order to have an explosive gas atmosphere, the concentration of the gas or vapor must be above the Lower Explosive Limit (LEL) but below the Upper Explosive Limit (UEL). The possibility that the gas concentration may be above the upper explosion limit does not afford any degree of safety, as the concentration must first pass through the explosive range to reach the upper explosion limit.

Back to top

Equipment Marking Requirements
Electrical equipment permitted for use in hazardous locations must be marked to show the Class, Division (or Zone under NEC Article 505 and CE Section 18), Group, and maximum surface operating temperature or temperature code referenced to a 40oC (104oF) ambient temperature (some exceptions apply). Note that the maximum external temperature of the equipment shall not exceed the minimum ignition temperature of the atmosphere that the equipment is located in.

Electrical equipment approved for operation at ambient temperatures exceeding 40oC shall be marked with the maximum ambient temperature for which the equipment is approved, and the operating temperature or temperature range at that ambient temperature.

Equipment not marked to indicate a division, or marked "Division 1" or "Div. 1", is suitable for both Division 1 and 2 locations. Equipment marked "Division 2" or "Div. 2" is suitable for Division 2 locations only. Equipment that is listed for a Zone 0 location shall be permitted in a Zone 1 or Zone 2 location of the same gas or vapor. Equipment that is listed for a Zone 1 location shall be permitted in a Zone 2 location of the same gas or vapor.

Back to top

Explosion-Proof Enclosures
What is an explosion-proof enclosure?
An enclosure which will withstand an internal explosion of a gas or vapor without rupture and without causing the ignition of an external gas or vapor.
Are explosion-proof enclosures water-proof?
No, explosion-proof enclosures are not water-proof. They are designed to contain and dissipate explosions but they are not water-proof.

To prevent the ignition of an external explosive atmosphere, the enclosure must not only be strong enough to withstand the internal explosion pressure, but all of the openings (e.g., cover joints, conduit or cable entries, operating shafts, etc.) must be tight enough to cool the hot burning gases before they can come into contact with the external atmosphere.


Back to top

COMPANY PROFILEPRODUCT LINEHAZARDOUS LOCATION DEFINITIONS
LINKS/CONTACT US/AGENTShttp://www.ruffneck.com/careers_main.html

2827 Sunridge Blvd. N.E., Calgary, Alberta, T1Y 6G1, Canada
tel (403) 291-5488 fax (403) 291-7042

Toll Free 1-800-661-8561 (Canada & USA only)

sales@ruffneck.comservice@ruffneck.com

Copyright © 2001 by RUFFNECK Heaters a Division of Lexa Corporation.
All Rights Reserved